Thin-film and printed electronics design

Services

From construction concepts to releasable production solutions.

Nine service lines that can be engaged individually or as one continuous path from requirement to first article.

01

Medical & Wearable Sensors

Skin-contact constructions for biosensing patches and disposable devices: biocompatible adhesives, printed electrode geometry, and documentation aligned to regulated development.

  • Printed electrode geometry
  • Skin-safe adhesive stack-ups
  • Design history documentation
EXPLORE WEARABLE SENSORS
02

Screen Printed Electrodes - SPE’s

Functional printing on flexible substrates — conductive silver, silver chloride, dielectric isolation layering sized for screen or roll-to-roll production.

  • Ink and substrate selection
  • Printed functional electrode sensors
  • Roll-to-roll process notes
03

Membrane Switch Design

Full stack-up engineering for tactile and non-tactile membrane switches: dome placement, actuation force targets, embossing, EL and LED backlighting, and adhesive selection for demanding environments.

  • Tactile dome & metal snap layouts
  • Silver and carbon trace routing
  • Overlay hard-coat & texture specs
Explore membrane switch design
04

Touch Screen Design

Resistive, PCAP and hybrid touch integration with printed graphic overlays, optical bonding notes, and gasket detailing for sealed enclosures.

  • PCAP sensor integration
  • Optical stack & anti-glare selection
  • IP-rated bezel and gasket detail
Explore touch screen design
05

Assembly Tooling Design

Human-machine interface layouts that survive gloves, chemicals and 12-hour shifts. Legend hierarchy, legibility under sunlight, and control grouping validated against operator workflow.

  • Operator workflow mapping
  • Legend & iconography systems
  • Backlight uniformity planning
Explore Tooling Design
06

Circuit Design

Flex and printed-circuit design from schematic intent to routed artwork, including crossover strategy, shielding, EMI mitigation and connector/tail termination.

  • Flex & FPC routing
  • Crossovers and shielding
  • ZIF tails & termination
07

Design for Manufacturing

Reviews that remove cost and scrap before tooling: nesting efficiency, registration tolerance, die-cut allowances, and printability of every feature you specified.

  • Tolerance & registration review
  • Nesting and yield analysis
  • Tooling and die strategy
08

Layout Services

Production-ready artwork packages: layered vector files, separations, drill and die data, dimensioned drawings and revision-controlled release documentation.

  • Layered production artwork
  • Separations & film output
  • Dimensioned control drawings
09

Technical Guidance

On-call engineering support for sales teams, buyers and product managers — quoting sanity checks, failure analysis, supplier evaluation and training sessions.

  • Failure & field-return analysis
  • Supplier and quote review
  • Team training workshops
Printed EKG traces on a flexible membrane
Printed conductive pattern on flexible film
Flexible printed electronics detail
Printed membrane switch detail

How engagements run

Four stages, no surprises at tooling.

Stage 1

Scope

Requirements, environment, volumes, target cost and the constraints nobody wrote down yet.

Stage 2

Construction

Layer-by-layer stack-up proposals with material, adhesive and ink options costed out.

Stage 3

Layout

Routed artwork, legend hierarchy, separations and dimensioned control drawings.

Stage 4

Release

DFM review with your printer, tooling data, revision control and first-article support.

Next step

Tell me which service line you need.

Send the drawing, spec or sample and I'll respond with a scope, timeline and rate for the work.